Pilot Operated Safety Relief Valve
Piloting the Precision control ....... The Brightech Way
Introduction:
Pio-Safe , a Unique & Innovative Pilot Operated Pressure / Safety Relief Valve are engineered to facilitate today’s needs of an industrial requirements of high performance , high capacity and zero leak for system overpressure protection .
Product description:
Pio-Safe , BTS-5000 Series , is a self-actuating , Angle discharge , Non-Flowing Snap [ Pop ] type / Modulating type Pilot operated , Semi-Full Nozzle Integrally Cast , Flanged end Pressure Relief Valve
Operating Principle:
Comming Soon.....
Features & Benefit :
- The System operating pressure can be much closer as compared to spring loaded valve , allowing the process to be maintained at close tolerance without valve leaking , resulting max. process out put.
- full lift capacity is maintain at set pressure against high level of back pressure during popping action unlike spring loaded which would req. either differential setting or the addition of expensive & fragile bellows.
- Non-Flowing pilots remove the risk of freezing due to pressure drop in the flowing medium.
- Unique modulating pilot operated design for liquid service minimize product loss and eliminates vibration and assure trouble free operation.
- Minimize maintenance cost due to replaceable soft seat design , ensure repeatable leak tight seating & re-seating.
- Easily adjustable set pressure is accurate and
- External adjustable blow-down , reduces system down time.
- Metal to Metal sealing provided for high temperature.
- Pilot Operated Valves are Less in weight & compact in design compared to Spring loaded.
- Available in verity of material and end connection type.
Pio-Safe , Pilot Operated Pressure relief valve design advantage. :
- Reduce Installation & Maintenance cost
- Minimal Product Loss
- Long Service Life
- Higher System Out put
- Top entry main valve for easy access
- Reduce environmental pollution
- Reduce system down time
Application:
- Precision pressure control in oil & gas industries , onshore , off shore
- Chemical Plant / Cryogenic service
- Air, Gas, Vapour, Stem & Liquid service
Technical Specifications
| Size Range | 25 mm X 50 mm to 250 mm X 350 mm |
| Pressure Rating | 150# To 2500# |
| Facing | Raise Face (R.F), Flat Face (F.F), Ring Type Joint (RTJ) |
| Body M.O.C | Carbon Steel / Alloy Steel / Stainless Steel |
| Trims | CF8 / 8M / SS 304 / 316 |
| Orifice (seat) Dia. | 9.5 mm to 190 mm |
| End Connection | Flange End & Butt Weld |
Diagram
Material Specifications
| SR.NO. | Part Name | Material |
|---|---|---|
| 1 | BODY | ASTM A216 GR.WCB |
| 2 | TOP COVER | ASTM A216 GR.WCB |
| 3 | NOZZLE | ASTM A351 GR.CF8 |
| 4 | DISC | SS 304 |
| 5 | PISTON | ASTM A351 GR.CF8M |
| 6 | GUIDE | ASTM A351 GR.CF8 |
| 7 | BASIC VALVE SPRING | CARBON STEEL |
| 8 | STUD & NUT | ASTM A193 GR.B7 & ASTM A194 GR.2H |
| 9 | O-RING (BODY UPPER SIDE) | BUNA-N |
| 10 | O-RING (BODY LOWER SIDE) | BUNA-N |
| 11 | O-RING (PISTON) | BUNA-N |
| 12 | O-RING (TOP COVER) | BUNA-N |
| 13 | PILOT VALVE | SS 316 |
| 14 | L-BRACKET | M.S |
| 15 | C-CLAMP | M.S |
| 16 | TUBING | SS 316 |
| 17 | FITTING | SS 316 |
Dimensions & weight
Coming Soon
Standard Followed
- Sizing : API 520
- Design & Mfg. : API 526
- Testing : API 527
- Code : ASME Section VIII Div. 1
- ANSI B 16.34
- ANSI B 16.5
- NACE MR 0175
Accessories
- Field Test Connection
- Back Flow Preventer
- Inlet Supply Filter
- Remote Sensing
- Dual Pilot Control
- Dual Outlet
- Manual / Remote De Pressurizing
- Pilot Lift Lever
Applications
- Precession Pressure Control in Oil & Gas Industries
- Chemical Plant / Cryogenic Service
- Air, Gas, Vapor, Stem & Liquid Service.
- Used in the system when Back Pressure is very high [ More Than 50% ]
- Used when Working Pressure & Set Pressure tolerance is very close.